Tag: Motorcycle Restauration
CB500 - Our livingroom looks like a work shop already…
by Hedonist666 on Mar.23, 2009, under CB500, Repair & Restauration




Well, I’ve been a bit busy lately, blowing some cash on bits for the bike. And even if I say so myself, I’m quite pleased actually. Let’s recap what I’m trying to achieve; My 1996 Honda CB500 is looking a bit tired and rusty, and I’m planning to do a bit of DIY restauration and custom paint work on it to make it look good again.
My wishlist before starting the project was as follows:
- Replacement footpeg rubbers - CHECK
- Replacement body panels in order to do a full DIY respray, without the risk of permanent damage to original paint! - CHECK (just require front mudguard, but I’ve got my eye on one already…)
- Possibly replacement headlight cover
- Respray of engine & gear box
- New levers to go with the new handlebar
- New, more modern looking indicators - CHECK
- Respray of exhaust, or new one depending on how difficult it would be to get a good finish on the old one.
- Respray of grab rails and other bits and pieces.
So as you can see, there is definitely some progress there already! Last weekend when the body panels I have purchased got delivered, I did see that I’ve got a long way to go in order to achieve what I want.. The tank I purchased needs a bit of care - some rust removal and dents & scratches to be filled. So I’ve stocked up on Hammerite Rust Remover and also a tube of Body Filler from Halfords. And after giving sanding a shot for a while on Saturday, I’ve decided there’s another thing I’m going to have to invest in. An electric sander.
I’m not yet entirely sure what type I should go for, but at the moment it’s between a regular el-cheapo detail sander or a Black & Decker Mouse. The latter seems to be quite good, as far as I could tell from some online reviews I found. But it’s going to take a bit more time researching before I actually buy one.
So here goes, my updated wishlist:
- Replacement front mudguard, perhaps a fairing as well
- Possibly replacement headlight cover
- Respray of engine & gear box
- New levers to go with the new handlebar
- Respray of exhaust, or new one depending on how difficult it would be to get a good finish on the old one.
- Respray of grab rails and other bits and pieces.
- Electric Sander
